An automatic capsule filling machine offers many benefits, especially in sectors such as pharmaceuticals, nutraceuticals and supplements where accuracy, speed and efficiency are critical. The primary benefit to this is the machine can run at high production rates. It increases the production efficiency by over 40%, depending on that many machines can fill between 60,000 and 200,000 capsules per hour. The speed is important for companies trying to increase production and run under increasing demand.
The precision provided by these machines is another significant advantage. With their exceptional filling accuracy of up to 99.5%, we can rely on an accurate dose for every capsule, whether it contains powder or granules and even liquid materials. This high level of accuracy decreases the waste in the product by 15% as lesser mistakes are made and fewer capsules needed to be rejected that were not filled properly. A pharmaceutical company that adopted the fully automatic capsule filling machine in 2021 mentioned a 20% reduction of rejected and wasted products, which considerably increased overall efficiency on their production line.
Another benefit is cost savings. Automating the filling of capsules can also allow a business to save as much twenty-five percent on labor costs. This automation eliminates human error, freeing up labor to be reassigned to other strategic tasks and improving operational efficiency. Another factor is that automatic machines reduce the downtime. According to a leading manufacturer of nutraceuticals, by using quick change systems that allow companies to quickly switch between capsule sizes downtime can be reduced up to 30%.
Flexibility is also a primary advantage. As seen from the above features of capsule filling machine, these machines can accommodate a variety of sizes generally ranging between 000 to size 5 that makes it flexible and user-friendly for various products. Even more advanced models can change between gelatin and vegetarian capsules, providing even higher versatility. A critical element of this flexibility is that manufacturers can expand their product lines without acquiring additional machines. For instance, on completion of an automatic capsule filling machine manufactured to interchange products with efficacy by a supplement company led towards 15% boosted the production.
Automatic capsule filling machines are also exceptionally accurate, making them perfect for use in quality control. Most machines will be fitted with detection systems, which scan for capsules that have not been properly filled or are potentially damaged — if identified these should automatically remove from the production line This helps prevent junk from entering the market and makes it easier for companies to stay within legal parameters as well building consumer trust in a rather tumultuous industry. “Along with driving speed and accuracy, this automates the capsule filling process so every QC measure established is uniform during production,” Dr. Emily Davis from CPT Laboratories explained.
Although it may be a large capital investment to acquire an automatic capsule filling machine, the increase in productivity, reduced labor costs and more accurate production will make your company recoup this initial cost quite easily. Almost every company reports that they earn their investment back within a maximum of 2 years, meaning it is also an affordable solution for scaling operations and increasing efficiency.
To recap, the benefits of using an automatic capsule filler are increased production speed; improved accuracy and reduced waste whilst saving money in long run through efficient operating costs as well overall flexibility when managing various types capsules which results ultimately better quality control. Businesses can get the most out of this technology to make their production processes are as smooth and efficient. Visit automatic capsule filling machine for additional information and options about using these machines to improve your operations.